Air Fryer Sausage Rolls

These golden, flaky air fryer sausage rolls are filled with juicy, seasoned sausage meat wrapped in crisp puff pastry. They are easy to prepare and perfect for breakfast, snacks, parties, or lunchboxes.

Recipe Details

• Prep Time: 15 minutes
• Cook Time: 12–18 minutes
• Total Time: 27–33 minutes
• Servings: 8 sausage rolls
• Air Fryer Temperature: 350°F (180°C)
• Difficulty: Easy

Ingredients

• 1 sheet ready-made puff pastry, thawed if frozen (about 250–320 g)
• 450 g sausage meat, or sausage filling removed from about 8 sausages
• ½ small onion, finely chopped (optional)
• ½ teaspoon garlic powder
• ½ teaspoon paprika
• ½ teaspoon dried mixed herbs
• ¼ teaspoon black pepper
• 1 tablespoon milk or 1 beaten egg, for brushing
• 1 teaspoon sesame seeds (optional)
• A little flour, for dusting

Instructions

Step 1: Prepare the Sausage Filling — 5 minutes

Place the sausage meat in a bowl. Add the chopped onion, garlic powder, paprika, mixed herbs, and black pepper. Mix thoroughly until the seasonings are evenly distributed.

Step 2: Prepare the Pastry — 3 minutes

Lightly dust your work surface with flour. Unroll the puff pastry and cut it lengthwise into two long strips.

Step 3: Add the Filling — 3 minutes

Divide the sausage mixture into two portions. Shape each portion into a long sausage-like strip and place it down the center of each pastry strip.

Step 4: Seal and Cut — 4 minutes

Fold one side of the pastry over the filling, then fold the other side over it. Press the edges together firmly to seal. Turn the rolls seam-side down and cut each long roll into four smaller pieces, making eight rolls in total.

Step 5: Brush the Pastry — 2 minutes

Brush the tops with beaten egg or milk. Sprinkle sesame seeds on top if desired. Use a small knife to make a shallow slit in the top of each roll so steam can escape.

Step 6: Preheat the Air Fryer — 3 minutes

Preheat the air fryer to 350°F (180°C), if your model requires preheating.

Step 7: Air Fry — 12–18 minutes

Arrange the sausage rolls in a single layer in the air fryer basket, leaving space between them. Cook at 350°F (180°C) for 12–18 minutes, turning them if needed for even browning.

Check that the pastry is golden and crisp and that the sausage filling is thoroughly cooked. The center of the meat should reach 160°F (71°C) for pork or beef sausage, or 165°F (74°C) for chicken or turkey sausage. Cooking time depends on the size of the rolls and your air fryer.

Cook in batches if necessary.

Step 8: Cool and Serve

Let the sausage rolls rest for 2–3 minutes before serving. Enjoy them warm with ketchup, mustard, or your favorite dipping sauce.

Tips for Perfect Sausage Rolls

• Keep puff pastry cold until you are ready to use it.
• Do not overfill the pastry, or the rolls may split while cooking.
• Seal the pastry edges firmly to prevent the filling from escaping.
• Avoid overcrowding the air fryer basket.
• If the pastry browns too quickly before the filling is cooked, lower the temperature slightly and continue cooking until the meat reaches a safe internal temperature.

Storage and Reheating

• Refrigerator: Store cooked sausage rolls in an airtight container for up to 3–4 days.
• Reheating: Air fry at 320°F (160°C) for about 3–5 minutes, checking that the center is hot.
• Freezing: Freeze uncooked or cooked sausage rolls in a suitable airtight container. Thaw cooked rolls in the refrigerator before reheating; cook raw rolls thoroughly before eating.

Frequently Asked Questions

Q1: Can I use ready-made sausages instead of sausage meat?
Yes. Remove the casings from raw sausages and use the meat as the filling.

Q2: Can I use shortcrust pastry instead of puff pastry?
Yes. Shortcrust pastry works, but the rolls will have a firmer, less flaky texture.

Q3: Do I need to preheat the air fryer?
Preheating is helpful for even browning, but follow your air fryer manufacturer’s instructions.

Q4: Why are my sausage rolls soggy underneath?
The basket may be overcrowded, or the pastry may be too warm. Leave space between rolls and keep the pastry cold before cooking.

Q5: Can I prepare sausage rolls ahead of time?
Yes. Assemble them and refrigerate them until ready to cook, or freeze them for later. Ensure the filling is fully cooked before serving.

Q6: Can I make these sausage rolls without egg?
Yes. Brush the pastry with milk or a suitable plant-based milk instead. The tops may brown a little differently.

Q7: What should I serve with sausage rolls?
They pair well with ketchup, mustard, chutney, fresh salad, or a bowl of soup.